❈ Free Music Box Plans... from Rockler.com
|Although this music box plan may look complicated to build, it was designed so that even a novice woodworker can construct it. Essentially, it is just a box: the top and bottom frames are made from a simple molding.
The music box holds any of Rockler's 18-note, 30-note or 72-note musical movements. Selections include: Blue Danube, Mozart's Magic Flute, Greensleeves, Pachelbel's Canon and Waltz of the Flowers.
|Create an exotic finish is just an ebony stain on walnut, highlighting the natural beauty of birdseye and burl figuring. Just use walnut wood for the top and the base, and birdseye maple for the sides. As shown in the photo, Rockler used ebony stain on the walnut to off-set and highlight the natural beauty of the birdseye maple and its burl figuring.|
Bill of Materials
Decorative Molding1. Make the top and base moldings (pieces 1,2,3 and 4) from a couple of 40" lengths of stock using a #80637 classic multiform router bit (shown Figure 1 at right). Plow a 1/8'' groove in the top molding for the top panel (piece 5) using a zero-clearance insert in your table saw, and a similar 1/8" groove in the base molding for the base (piece 13), as shown in Figure 2.
|2. Make the molding for the feet (pieces 6) from one 30" length of 3/8" stock using the same router bit (see Figure 3). Make a 45° cut on each end of each foot, making a left and right piece (see Figure 4). Miter, glue and clamp left and right pieces together to create the feet, and sand them after the glue dries.|
Box Assembly1. Cut the box sides (Piece 13) and ends (pieces 7 and 8) to size, then use your miter gauge to cut 45° miters on each end of each piece. Pre-sand the inside faces, then glue and clamp the box together using a web clamp to apply even pressure all around.
Base Assembly1. Cut the base to size, then use your table saw to create a 1/8" rabbet depth along each edge, to fit into the base molding.
2. Glue the base molding around the base center and sand.
3. Attach the feet to the base assembly with glue and clamps.
Top Assembly1. Pre-sand the inside face of the top molding.
2. Cut the top panel to size, then use a 1/4" cove bit to shape its top edges (see Figure 5), leaving a 1/8" lip to be inserted into the top molding. Sand the top face of the panel.
3. Glue the top molding around the top panel and sand flush.
Final Assembly1. Finish the box. For the ebonized look, stain the top and base assemblies with a water soluble homestead dry dyes. Then apply a clear finish over both that and the undyed box.
2. Position the base on the upturned box, drill and countersink the pilot holes (see Figure 6), and install the screws (pieces 14).
3. Now center the top assembly on the upright box. Cut mortises in the box and attach hinges (pieces 15) 1-3/4" in from each end of the top.
4. Follow the manufacturer’s instructions,drill a 3/8" deep bore for the turn key in the bottom of the base (see Figure 6), using a 35 mm. boring bit. Follow with a 5/16" through hole. Mount the musical movement.
5. Glue the mirror (piece 16) in place.
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